PE/PP Colour CZPTbatch Compounding Pelletizing Equipment
Item description:
Definition of shade learn batch:
By the higher proportion of additives, thermoplastic resin, pigments or the excellent dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and excellent compatibility with currently being shaded content. It can be defined like: PP/PE/PET/PVC carrier + pigment + additives = shade learn batch
CZPTly, we use the unique sort of extruder to make this variety of colour master batch: ATE Twin Screw Extruder. ATE Sequence Co-rotating Parallel Twin Screw Extruder consists of motor push, torque distribution gearbox, processing area, temperature managing units, die segment and down-stream pelletizing technique, and so on.
Specification:
one. ATE Series Compounding and Granulating line for Color CZPT Batch
| Process | Shade learn batch compounding and granulating |
| Software | 50-60%PP/PE/PVC/PET, 40%pigment, 8%additives Colour CZPT batch: pigment +additives+ PE/PP/PVC/PET carrier |
| Output | forty-500kg/h, dependent on the condition of raw Substance, formulation and processing, and so on. |
2. Primary devices incorporated in production line
| NO. | Name |
| one | SHR500A Large Velocity Mixer |
| two | Screw Loader |
| three | Major feeder |
| 4 | ATE series Twin Screw Extruder |
| five | CZPT Control Technique(cabinet) |
| six | Strands Pelletizing System/ Below-h2o Pelletizing Method |
| 7 | Vibrating screen |
| eight | Merchandise hopper |
Introduction of areas of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular layout theory, ingredient standardization production, which can current stable and dependable efficiency. Thanks to the modular basic principle, ATE extruders can give extremely customizable solutions in accordance to customers’ procedure and particular specifications. Based on different output torque quality, ATE collection extruders have simple kind and efficiency type.
Process area includes barrels, screw shafts, screw elements, person temperature heating and cooling unit. Barrels and screw aspects are developed in block theory.
Block composition allows the screw factors mix and sequence optimized to realize the approach:
Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Force constructing
Also Block framework enables the barrels modify freely to the match the method necessity.
Dependent on different process position, ATE extruders have distinct barrels type: feeding barrel, aspect feeding barrel, shut barrel, open up on top barrel, vacuum vent barrel, and so forth. According to the different jobs’ need, barrels’ supplies can be nitride steel or bimetallic metal.
Numerous chopping methods can be combined with ATE Twin Screw Extruder, these kinds of as strands pelletizing, hot-encounter cutting and below-h2o pelletizing, and many others.
Both Instrument control and PLC handle are CZPT to implement in the ATE electrical managing system. All the essential electrical parts undertake CZPTpean brand names to ensure the managing program with significant and steady efficiency.
Stream Chart:
Primary specialized specification
| Machine Size | Screw Diameter(mm) | L/D | Screw Pace Max.(rpm) |
Motor energy (Kw) |
Torque per shaft (Nm) |
Particular torque T/A3 |
Throughput fee (kg/h) |
| ATE35 | 35.six | 36-44 | 600 | fifteen | a hundred and fifteen | four.two | 40-80 |
| ATE52 | 51.4 | 36-forty four | 600 | 55 | 415 | 5.2 | one hundred twenty-a hundred and fifty |
| ATE65 | 62.four | 36-forty four | 600 | ninety | 675 | 4.8 | 250-350 |
| ATE75 | seventy one | 36-44 | 600 | 132 | 990 | 4.6 | 350-500 |
Benefits of color grasp batch:
1. Substantial focus of pigment
2. Exceptional dispersion, good heat-resistant, high coloration fastness, steady overall performance and demonstrates vibrant coloration
3. Non-harmful, environmental-welcoming
4. Suitable with different material PE/PP/PS/Abdominal muscles/HIPS/PVC/TPR and so forth.
five. Broad application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, and so on.
six. Range of industrial software: office automation, house appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
Advantages of the generation line
one. It can generate higher-good quality, substantial-quantity filler master batch
two. It operates with large effectiveness
three. It truly is computerized with large automation
