High Quality Production Line 3 Waves Highway Guardrail Roll Forming

High Quality Production Line 3 Waves Highway Guardrail Roll Forming

Large good quality manufacturing line three Waves Highway Guardrail Roll Forming

Product description:


CZPT Specifications
1. Decoiler
With two tapered electrical bulgy clamps, and its carrying ability is eight tons. The inner diameter of the roll material is about five hundred to 600mm, the greatest diameter of steel coil is 1800mm. Clamp motor power is two.2kw with 4-pole standard motor. Adopt ZQ250 velocity reducer, its velocity ratio is 31:5.

two.Leveling Machine
Wallboard 7-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and right after has vertical manual roll. Feed inlet port equipped with nip rolls.
substance: 40Cr, quenched hardness: HRC48°~52°, motor electrical power:seven.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: twenty:forty nine, φ200 arrester brake.

3.Punching Device
Undertake YL32-315 four-column hydraulic punching machine, and hydraulic station motor electrical power is 22kw. One particular set of two waves guardrail plates punching chopping die, layout and approach primarily in accordance to users’ style drawings. The substance of mold inserts and plunger chip is Cr12MoV alloy metal. The punching machine ahead of and after equipped with adjustable manual roll. (information roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also geared up with a set of spare blade and plunger chip.

4.quick feeding materials system
It has two pairs of feeders and needs two becomes a single.
pinch routinely, motor power:two.two kw, ZQ250 pace reducer, hand-flip compressing

5.Photoelectric Duration-measuring Device
number: two pairs, reduce size: 4320mm, size precision < ±3.0mm

6. Major Forming Engine
This unit involves eleven molding processes with independent open arch construction.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-part measurement: 80 x 70, with ample strength and reputable good quality assurance. Vertical guiding roller figures: 3
Roller diameter of vertical guiding roller: 80 
Material: 40Cr steel, quenched and tempered.
CZPT kind: Mounted area 7216, regulation 32216, every single has four.
Quantities of dual-axis gear box: one
Quantities of solitary-shaft transmission gear box: 9 
Bevel modulus: M=9
Gear box content: HT200.
Host electricity: 45KW r, electromagnetic velocity regulating,
Pace reducer: ZQ650
Velocity ratio: 48.fifty seven
Use 1 inch double chain push between the transmission equipment box universal transmission shaft among the roller shafts, and the universal transmission shaft kind is140-275. Use one.five inch dual chain drive in between the speed reducer.

7.Forming Mildew
A established of two wave guardrail plate roll forming die, designed and processed in accordance to the national common. The material is GCr15, and the total quenching hardness is HRC58°~ 62°.

8.substance Acquiring System
Roller type content receiving station, 5m size, six# metal welded.

nine.Handle Method
Widespread manage system. Can manually and immediately control the harmony of a variety of parts of of the total generation line.

ten.Other people
The gear complete electrical power is seventy eight.9Kw, with 30000mm * 4000mm duration * width. The optimum rolling height is 85mm, the greatest rolling thickness is four.0mm, and the maximum rolling pace is 3 ~ 12m/min. Structural materials of welding machine seat must meet the demands, welding should be up to the nationwide common . Products right after rust cleansing ought to be to begin with coated with steel special anti-rust paint comprehensively covering, and then coated with large good quality topcoat. The rotating component should be divided by warning coloration.

one.Q: Are you producer or trading organization?
A: We are manufacture and buying and selling firm.
2.Q:What data you want before you make the proposal?
A:The pipe diameter and thickness selection which you need or the profile drawings, materials information, your unique demands.
three.Q: what is the MOQ?
A: One particular set
4.Q: Do you offer installing and debugging overseas?
A: Overseas machine install and employee coaching companies are optional.
five.Q: Can you make the machine according to my layout or prototype?
A: Indeed, we have an skilled staff for functioning out the most appropriate design and style and creation prepare for the equipment that you are going to guide with us.
6.Q: How does your manufacturing facility do concerning good quality management?
A :There is no tolerance concerning quality manage. High quality control complies with ISO 9001.each and every equipment has to previous screening managing just before it is packed for cargo.
seven.Q: How can I believe in you that equipment pasted testing working ahead of shipping and delivery?
A: 1) We record the tests video clip for your reference
two) We welcome you check out us and take a look at device by your self in our manufacturing facility.
8.Q: What about our right after-sale support?
A: we offer specialized assistance on line as nicely as overseas solutions by skillful experts.
nine.Q: What must I do if I just start off a new business?
A:Contact us quickly ,we provide free of charge expert pre-revenue service.Also we can help you to remedy the content(steel coil)buy,employee prepare,worldwide marketplace cost.
ten. Q:Can I check out you factory to check out devices on-site ? What Should I deliver when I check out your manufacturing facility?
A: We are company, and we welcome buyers to visit our manufacturing facility. For particular item style and develop, we request you deliver a piece of screening substance, you can take a look at on our machines on-web site.


High Quality Production Line 3 Waves Highway Guardrail Roll Forming