Cast iron equipment is the equipment for continuous casting of iron blocks with molten iron. Its process is that locomotive transports molten iron tanker or mixer truck loaded with molten iron from blast furnace to forged iron machine workshop by way of railway locomotive or auto. The molten iron tank is tipped in excess of by tipping mechanism. The molten iron flows into forged iron machine mould by way of molten iron trough, and the forged iron device mould loaded with molten iron is driven by chain belt. In the method of transportation, cooling water is sprayed on the crusted iron block to velocity up the cooling of the iron block the iron block falls off at the starwheel of the equipment head and is transported out by chute into the truck person iron blocks that are not effortless to fall off are cleaned up by the finding gadget, so that when the chain belt returns, the iron block falls off effortlessly. The mould is continuously injected into the forged iron mold in the course of the procedure of the casting machine.
(1) Offer a comprehensive set of Mechatronics products. The motor adopts 3-stage AC variable frequency velocity regulating motor, which can pace the chain belt operation with poleless variable frequency.
(2) forged iron mold adopts specific alloy cast steel, the average single-method iron articles is one hundred~160 tons / block.
(three) The chain plate is equipped with a dress in-resistant sleeve, which is positioned by the sleeve and is not simple to fall off. The use-resistant sleeve and the transmission shaft are effortlessly replaced following put on, as a result prolonging the service lifestyle of the chain plate.
(four) The supporting rollers are organized in accordance with particular policies to ensure the sleek procedure of the chain belt the shaft finish is developed with a dust-proof composition to prevent dust impurities from coming into the bearing and make certain the standard procedure of the rollers.
(five) the design and style of principal and slave wheels is reasonable, and the set up and adjustment are adopted.
(six) Buffer anti-splash chute is utilised to reduce the splash decline of molten iron and enhance the produce of molten iron.
(seven) Back-leaching method is adopted for cooling. The drinking water circulation is not straight sprayed on the rigid crust iron block. The cooling radiation surface area is large, the temperature of iron block drops swiftly, and the creation effectiveness is high.
(8) It is geared up with a selecting system, which can instantly clean the iron blocks which are not simple to tumble off by itself, CZPT detrimental the forged iron mould, make sure the normal operation of the tools, reduce the phenomenon of sticking iron and minimize the labor depth of the employees.
Three primary varieties of cast iron machines:
(one) double chain belt roller fastened solid iron machine ideal for large and medium-sized blast furnace matching tools
(2) double chain belt roller mobile solid iron equipment suitable for medium and little blast furnace matching gear
(3) double chain belt roller cellular cantilever cast iron device is ideal for medium and little blast furnace matching tools.
|Iron device electrical system tools desk|
|No.||Control system||System Name|
|1||Chain control||Frequency conversion cupboard, console, discipline operation box|
|2||Lime slurry spraying manage||MCC cupboard and subject procedure box|
|3||Chain conveyor manage||MCC cupboard and area procedure box|
|four||Tilting hoist control||MCC cabinet|
|5||Baking control of solid iron mildew||Subject procedure box|
|6||Circulating water technique management||MCC cupboard and discipline procedure box|
|According to the user’s wants, we can configure a variety of specs of transducers and other well-recognized elements at house and abroad, which can satisfy the user’s specifications.|
|Iron Device CZPTal Method Gear Table|
|one||Front pillar (65T-140T)|
|2||Tipping winch (65T-140T)|
|three||Rotary chain conveyor|
|four||Splash proof scorching metal chute|
|5||Front triangular baffle and bracket|
|eight||Iron retaining system|
|nine||Shotcrete system gear|
|ten||Grilled iron device|
|11||Pneumatic turnover iron chute|
|13||Spray cooling technique|
|fourteen||Iron mold drying|