Product Description
BASIC INFO.
|
Type: |
Simplex, Duplex, Triplex |
|
Sprocket Model: |
3/8″,1/2″,5/8″,3/4″,1″,1.25″,1.50″,1.75″,2.00″,2.25″,2.00″,2.25″,2.50″, 3″ |
|
Teeth Number: |
9-100 |
|
Standard: |
ANSI , JIS, DIN, ISO |
|
Material: |
1571, 1045, SS304 , SS316; As Per User Request. |
|
Performance Treatment: |
Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding |
|
Surface Treatment: |
Black of Oxidation, Zincing, Nickelage. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CHINAMFG resistance, Oxidative resistance, Corrosion resistance, etc |
| Design criterion | ISO DIN ANSI & Customer Drawings |
| Application | Industrial transmission equipment |
| Package | Wooden Case / Container and pallet, or made-to-order |
|
Certification: |
ISO9001 SGS |
|
Quality Inspection: |
Self-check and Final-check |
|
Sample: |
ODM&OEM, Trial Order Available and Welcome |
| Advantage | Quality first, Service first, Competitive price, Fast delivery |
| Delivery Time | 10 days for samples. 15 days for official order. |
INSTALLATION AND USING
The chain spocket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
| ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
| Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
|---|---|---|---|---|
| 25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
| 35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
| 41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
| 40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
| 50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
| 60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
| 80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
| 100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
| 120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
| 140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
| 160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
| 180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
| 200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
| 240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
| Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
|---|---|---|---|
| 1⁄4 | 2⁄8 | 25 | 1⁄8 |
| 3⁄8 | 3⁄8 | 35 | 3⁄16 |
| 1⁄2 | 4⁄8 | 41 | 1⁄4 |
| 1⁄2 | 4⁄8 | 40 | 5⁄16 |
| 5⁄8 | 5⁄8 | 50 | 3⁄8 |
| 3⁄4 | 6⁄8 | 60 | 1⁄2 |
| 1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface, Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear, Rolling Gear |
| Toothed Portion Shape: | Spur Gear, Spur Gear |
| Material: | Alloy, Alloy |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a motor chain be used in vertical motion applications?
Yes, a motor chain can be used in vertical motion applications. Vertical motion refers to applications where the chain is responsible for lifting or lowering loads vertically. Motor chains are commonly used in various vertical motion systems, such as elevators, vertical conveyors, lifting mechanisms, and overhead cranes.
When using a motor chain for vertical motion, it is important to consider the following factors:
1. Load Capacity:
Ensure that the motor chain has sufficient load-carrying capacity to handle the weight of the load being lifted or lowered. It is crucial to select a chain with a suitable working load limit to ensure safe and efficient operation.
2. Tensioning and Alignment:
Proper tensioning and alignment of the motor chain are critical in vertical motion applications. The chain should be adequately tensioned to prevent excessive slack or sag, which can affect its performance and increase the risk of derailment.
3. Safety Mechanisms:
Implement appropriate safety mechanisms, such as limit switches or overload protection devices, to ensure safe operation and prevent accidents in vertical motion applications. These mechanisms help detect and respond to abnormal conditions, such as excessive load or chain tension.
4. Lubrication and Maintenance:
Regular lubrication and maintenance are essential for the proper functioning and longevity of the motor chain in vertical motion applications. Ensure that the chain is properly lubricated to minimize friction and wear.
5. Compliance with Regulations:
Ensure that the motor chain and associated components comply with relevant safety and industry regulations for vertical motion applications. This includes adherence to standards and guidelines for load capacity, materials, design, and installation.
By considering these factors and following proper installation and maintenance practices, a motor chain can be effectively used in vertical motion applications, providing reliable and efficient performance.
What are the main components of a motor chain?
A motor chain consists of several key components that work together to transmit power and motion. Here are the main components:
1. Plates: The plates are the main load-bearing components of the chain. They are typically flat, metal pieces that are interconnected to form a continuous loop. The plates provide the strength and rigidity required to handle the torque and tension applied during operation.
2. Pins: The pins serve as the pivot points for connecting the plates. They are cylindrical metal rods that pass through the holes in the plates, holding them together while allowing them to rotate freely. The pins are securely pressed or riveted into the plates.
3. Bushings: The bushings are cylindrical sleeves that are inserted into the holes of the plates. They provide a bearing surface for the pins, reducing friction and wear. The bushings also help maintain proper spacing and alignment between the plates.
4. Rollers: Some motor chains, particularly roller chains, feature rollers that are positioned between the plates. The rollers provide smooth and low-friction engagement with the sprockets, allowing the chain to smoothly transmit power and motion.
5. Rivets: The rivets are used to secure the ends of the chain together, forming a continuous loop. They are typically cylindrical metal pins that are peened or pressed to permanently join the chain ends.
6. Side Plates: The side plates enclose the sides of the chain and provide additional support and protection. They help prevent the chain from derailing and also serve as a mounting point for attaching the chain to the sprockets or other components.
Together, these components form a durable and reliable motor chain that is capable of transmitting power and motion efficiently in various applications. The specific design and configuration of the components may vary depending on the type and size of the motor chain.
What are the applications of motor chains in various industries?
Motor chains, also known as power transmission chains, have a wide range of applications in various industries. Here are some common industries where motor chains are used:
1. Automotive Industry: Motor chains are extensively used in automotive manufacturing for power transmission in engines, timing systems, and other mechanical components. They ensure precise motion control and synchronization of engine parts.
2. Industrial Machinery: Motor chains are found in a variety of industrial machinery, including conveyor systems, material handling equipment, packaging machines, printing presses, and assembly lines. They facilitate the movement of components and materials, ensuring smooth operation and efficient production.
3. Construction and Mining: Motor chains are used in construction and mining equipment such as excavators, cranes, bulldozers, and conveyor systems. They handle heavy loads and provide reliable power transmission in demanding environments.
4. Agriculture: Motor chains are employed in agricultural machinery such as tractors, combine harvesters, and irrigation systems. They help drive various components and ensure efficient operation in farming and crop production.
5. Material Handling: Motor chains are vital in material handling equipment, including forklifts, hoists, and elevators. They enable the lifting and movement of heavy loads, ensuring precise control and safe operation.
6. Energy and Utilities: Motor chains are used in power generation facilities, such as turbines and generators, to transmit rotational power. They are also found in wind turbines, hydroelectric plants, and other renewable energy systems.
7. Food and Beverage: Motor chains are employed in food processing equipment, including conveyors, mixers, bottling lines, and packaging machines. They ensure efficient and hygienic material handling in the food and beverage industry.
These are just a few examples, and motor chains are utilized in many other industries where power transmission and motion control are critical. Their versatility, durability, and ability to handle high loads make them indispensable in various industrial applications.
editor by CX 2024-01-04